Catetory：COMPANY NEWS  Date:2025-04-29 09:38:24  Clicks：1  [back]

        In the wave of textile and garment industry moving towards intelligent manufacturing, automatic spreading machine is reshaping the production process with "invisible power". As the core equipment of the cutting workshop, it transforms the traditional labor-intensive operation into a stable intelligent production link by accurately controlling the cloth spreading, and becomes an important tool for enterprises to cope with the challenges such as order fragmentation and rising costs.

        Technical breakthrough: a leap from manual cloth laying to intelligent control

        Traditional cloth laying operation depends on workers' experience, and problems such as uneven cloth tension and layer deviation directly affect the cutting accuracy. Fully automatic cloth laying machine realizes digital management of cloth laying process by integrating servo motor, laser positioning and intelligent tension control system;

        Dynamic tension compensation: automatically adjust the speed and pressure of cloth laying according to the thickness and elasticity of cloth to ensure that each layer of cloth is flat and wrinkle-free;

        Accurately check and align the strips: match the fabric pattern through the visual recognition system, and the error is controlled within ±0.1mm, which meets the strict requirements of light and luxurious clothing for pattern consistency;

        Adaptive cloth laying algorithm: automatically optimize the number of cloth laying layers and paths based on order data to reduce the waste rate of cloth.

        Efficiency Revolution: Single Equipment Replaces 3-5 Skilled Workers

        The experimental data show that the automatic cloth spreader can spread 80-120 layers per hour, which is 3-5 times of the labor efficiency. Taking a children's wear enterprise as an example, after the introduction of equipment, the number of people in the bed cutting workshop was reduced from 22 to 8, and the cost of laying a single piece of clothing was reduced by 40%. More importantly, the equipment can operate continuously for 24 hours, and the order delivery cycle is shortened, helping enterprises to quickly respond to the small batch and multi-batch needs of fast fashion brands.

        Industrial collaboration: opening up intelligent manufacturing data link

        Modern fully-automatic spreader is no longer an isolated device, but an important node of intelligent manufacturing ecosystem;

        Interface with ERP system: automatically read the production plan and dynamically adjust the laying parameters;

        Linkage with automatic cutting machine: the cloth laying data is transmitted through the Internet of Things to realize seamless connection between cutting and cloth laying processes;

        Cooperate with AGV car: automatically call the logistics robot to transfer the cloth roll after finishing the cloth laying, so as to reduce manual handling.

        Application Scenario Extension: From Clothing to Industrial Textiles

        In addition to the field of clothing, fully automatic spreading machines are accelerating the penetration of automobile interiors, home textiles, medical supplies and other scenes:

        Automobile industry: the cloth spreading machine is integrated with hot-pressing molding equipment to realize the integrated molding of seat fabrics;

        Medical field: aseptic cloth laying technology is adopted to meet the hygiene standards of surgical gowns, masks and other products;

        Aerospace: processing high-performance materials such as carbon fiber and aramid fiber to ensure the accuracy of composite prepreg.

        Future trend: flexibility and greening in parallel

        With the increasing demand for personalized customization in the market, the fully automatic spreading machine is evolving into "flexible intelligence";

        Modular design: adapt to different materials such as knitting, weaving and leather by quickly changing fixtures and procedures;

        Energy consumption optimization: adopting energy-saving motor and regenerative braking technology, the comprehensive energy consumption of equipment is reduced;

        Material circulation: integrate scrap recycling system to improve fabric utilization.

        "Infrastructure" Upgrade of Intelligent Manufacturing

        The popularity of fully automatic spreading machine marks the leap from "equipment automation" to "system intelligence" in textile industry. It is not only an efficiency tool to replace labor, but also a key infrastructure to reconstruct production logic and optimize supply chain coordination. Driven by the rising labor cost and the trend of personalized consumption, this "spreading revolution" may reshape the competitive pattern of global textile manufacturing.

• Next：Laying machine: a key equipment for improving the efficiency of fabric laying and stacking